Operations Excellence Engineer

Description: 

Operations Excellence Engineer

Drive operational excellence across Orion’s global network of plants.

 

Responsibilities:

 

  • Drive improvements in quality variability and operation efficiency across all plants.
    • Understand how to link process variability to quality variability
    • Familiar with methodologies to reduce process variation
    • Drive better compliance with the company’s technical standards.
    • Work with reliability to resolve persistent reliability issues.
    • Identify improvement opportunities in our network of plants
    • Justify projects through data analysis and comparison of different plants etc.
    • Consult with Innovation when needed to solve new technical problems
  • Perform root cause analysis (RCA) on plant equipment and quality problems.  Work with plant personnel to create ranked solution options.
  • Provide Engineering guidance for all areas of the plant.
  • Support trials of new equipment and commercial production of new grades
  • Manage and support process improvement projects in our plants with specific focus on yield improvement, improved capability, quality and throughput.
  • Coach and train plant personnel in continuous improvement, RCA, process technology
  • Identify production processes suitable for automation, develop path forward with IT support and drive implementation

Requirements:

  • 3 - 5 years minimum, Chemical Plant experience in a process engineer role. 
  • Familiarity with process data historians (e.g., OSI PI) and DCS beneficial
  • The ability to understand complex technical processes.
  • Understanding of multiple Root Cause Analysis techniques (e.g. 5 whys, Cause Mapping, FMEA, Kepner Tregoe, Apollo, 8D)
  • Willingness to challenge the status quo and push for results without damaging relationships.
  • Excellent communication, organization, management and leadership skills.
  • The ability to manage others through influence rather than lines of control
  • Effective problem-solving skills, to complex and often unanticipated issues.
  • Persistence in finding the best solutions rather than accepting the first option that comes up.
  • Knowledge of various electrical and mechanical equipment and unit operations.
  • B.S. Chemical Engineering required or similar Engineering qualification with experience in continuous chemicals production.  Masters or other advanced qualifications is a plus.
  • Capable of using computers in all aspects of “Principal Accountabilities” (Microsoft office suite)
  • Self-starter able to work independently and travel to plants up to 50% of the time.

 

EOE AA M/F/VET/Disability

All qualified applicants will receive consideration for employment and will not be discriminated against on the basis of race, religion, color, national origin, sex, protected veteran status, disability, or any other basis protected by federal, state or local laws.


Nearest Major Market: Houston